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General
Information
Read
the "Custom Planes" Article
What
is Wingco?
What
happened to the Dynamic Wing Co.?
Airframe
Questions
Lightning
protection?
What
is 2 psi pressurization?
What
is full pressurization?
Will
it put out up to 14.5 PSI (atmospheric pressure)?
What
about de-icing?
Build
time?
All
Plane Parachutes?
Crashworthiness?
Must
I purchase the entire kit at once?
Other
size versions?
What
is included in the airframe kit?
How
much experience do I need to fly the Atlantica?
What
is the weight limit for pilot or co-pilot?
When?
Black
paint?
Fixed
Gear?
Engine
Questions
Which
engine(s) is used in the 2400 lb. gross weight
calculation/limitation?
Does
the gross weight change with different engines?
Why
the LOM?
More
on the LOM from an Oshkosh observer.
Horizontally
opposed or radial engines?
What
about Rotary (i.e. Mazda based) engines?
Will
a Lycoming or Continental fit?
V-6
or small V-8?
Dyna
Cam?
Turbo
Prop?
A
Jet?
Ducted
Fans?
Engine
Out:?
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Reflector
Questions
Where
can I find out more technical details about the Atlantica (engine
types, capacity, range, etc.)?
Can
you configure the Atlantica for six?
What
makes this airplane so special?
If
the Atlantica wing is going into negative lift, have you thought
about adding small canards in the front that would reduce /
eliminate the need to go into negative lift?
How
much?
Speed?
What
kind of tools will I need?
How
would the Atlantica perform in acrobatics?
Wings
/ More FAQs
Do
you make wings for Velocity Aircraft?
How
many are flying?
How
are the wings tested?
Do
you use solid core or hollow composite wings? What is the
difference?
Do
Wingco wings meet the 51% rule?
How
much assembly is required…really?
How
can you do all this for less money?
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General
Information
What is Wingco?
Lead
by Alan Shaw, The Wing Company had its nascent beginnings as the
Dynamic Wing Company. Originally the purpose was to build wings for
the Velocity family of aircraft using the advances that Alan had
developed during his long experience with composite materials
construction. Being the co-developer of the first velocity and
making the original tooling for the aircraft gave him special
insight into the needs of high performance wings and how advanced
techniques would contribute to this.
Currently The Wing Co. is working on the latest
version of its Atlantica. This is a Blended Wing Body design
that we are confident will revolutionize the current General
Aviation industry. Taking from high volume production methods in the
composite industry and mating them with the most advanced and proven
aircraft designs available, a truly unique and manageable aircraft
has developed that will literally fly down the production line.
Starting from scratch has allowed Alan to
incorporate all of the elements that he found lacking in the kit
aircraft market. This is not a composite version of the same old
thing, neither is it an exotic exercise with limited practicality.
The Atlantica series represents the best available technology from a
builders perspective. Made specifically for speed, safety,
efficiency, responsiveness, ease of handling, ease of construction
and comfort.
The methods utilized lend themselves to rapid
adaptation in a larger scale manufacturing environment with broad
market appeal that will last well into the next era of public
transportation as envisioned by the FAA and NASA with their SATS and
AGATE programs. |
What
happened to the Dynamic Wing Co.?
Wingco
and the Dynamic Wing Company are one and the same. Alan Shaw is
still directing progress on the evolution of Personal Aircraft. We
will still support all of our previous customers, but no longer
offer wings for the Velocity. We do, however, have wing molds for
Velocity, EZ-Types, and One Design aircraft. |
Reflector
Questions
What
makes this airplane so special?
Basically, the Atlantica offers solutions to many of the
headaches associated with building kit aircraft. The first design
priority was simplicity. Utilizing composite materials makes this
possible. The next was to shape the aircraft in such a way that
handling, safety and range could be accommodated for the average kit
builder as well as the emerging group of pilots yet to discover the
benefits of personal aviation.
If
the Atlantica wing is going into negative lift, have you thought
about adding small canards in the front that would reduce /
eliminate the need to go into negative lift?
Years ago I believed this but study and flight test proved it wrong.
The canard is a high lift airfoil that throws a big wake onto the
main wing. It would just about eliminate any balance problems one
might have, as it would act like a 3 winged plane, which is to say,
not good.. Three winged airplanes have a lot of intersection and
wing to wing drag but worst of all is what they do when stalled.
They are predictably unpredictable....they always tumble but not the
same way and are hard to recover. The Atlantica wing angle is 82
degrees which is the same as Dr. Regallo's original "hang
gliders" developed for the Mercury program. This angle is the
most stable and produces the best compromise in aspect ratio. The
Atlantica resists stalling, but anything loaded aft CG and/or
pointed straight up with no airspeed will do a nasty. The winglets
straighten it out fast soon as the nose falls through. These
winglets are also very different than standard "EZ" types
reducing drag more than they produce it. Drag reduction, good
handling and safety have all been accomplished.
How
much?
Ultra Fast Build kits $50K
for Cabin, $20K for Wings constructed of
high integration molded carbon/glass/kevlar. Supercharged LOM 235 hp
is $16K factory OH or $26K new. CS prop about $10K. Instruments and
radios get better and less expensive all the time so the amount will
vary for a finished aircraft from $140k
(US) to $250k (US). A significant savings will be realized by the low
build time, and modular construction. Each aircraft can be purchased
with the most basic configuration, and progressively added to over
the years. Remember to factor your time in with the overall price.
The
basic model has fixed gear, but also has the necessary reinforcement
for retracts when the time comes. Similar accommodations
have
been made for engine upgrades and cabin pressurization. The
Atlantica will not have to undergo expensive retrofitting and the
proud owner will not have to sell the aircraft in order to get
better performance.
Speed?
This blended wing and body (BWB) has 2/3 the external surface
area of aircraft with similar internal volume. There
is no wing to wing drag, minimum intersection, tip, or control drag.
The geometry also allows it to be very lightweight, decreasing
parasitic drag. Since speed increases to the cube as drag decreases
the Atlantica is extremely fast. The numbers from the computer SIM
compared to other known aircraft in the computer are extraordinary.
Speed is dependent upon power plant,
these are covered in the Technical pages. At 17500 ft. the cruise
speed is 245 TAS which is greater than the never exceed indicated
air speed. (Vne 220kts) This is true of all high performance
aircraft.
What
kind of tools will I need?
NOT MANY! Air tools really help expedite your project though. We
use 3" angle grinders, airbody saws, die grinders and an
8" "National-Detroit" Dual Action sander. The
Atlantica should not require any fiber-glassing other than
customized details because it is designed to bond with epoxy
adhesive which is stronger and far simpler to use. The four piece
fuselage
will make the process even simpler by incorporating a number of
structures into the molded part.
How would the Atlantica perform in acrobatics?
The Atlantica has the
structure and control for aerobatics but not the aerodynamics.
Aerobatic aircraft are designed very high in drag such that they can
be pointed straight down without going through Vne. The Atlantica’s
coefficient of drag is too low, the plane is too slick and too fast.
Please do not attempt aerobatics in ANY plane that was designed for
the mission of fast efficient cross-country flight.
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Engine
Questions
Which
engine(s) is used in the 2400 lb. gross weight
calculation/limitation? The
LOM 235 hp (340 lb.). V-8's weigh more and have to carry
less. Rotory Valve engines or turbines consume more fuel and
again may result in less payload. The LOM 160 hp (250 lbs.)
should gross at 2200 lbs for safe take off distance but can carry
less fuel so it will have plenty of payload. Less is more.
Does
the gross weight change with different engines?
We don't intend to build special airframes for higher gross.
The 2400 lbs is already quite high for this small plane. It
pushes the minimal flight speed up to 58 knots. Fortunately
most of the time we will be flying at 1800 to 2000 lbs which
provides exceptional climb and handling. To go
higher in gross it would be best to start from scratch and
build a bigger airframe.
Why
the LOM?
It is the most advanced, reliable, affordable, certified aircraft
engine available today. Stock, it is lighter than a 360 Lycoming
with more power at altitude than a 540. LOM Praha has assured we can
rev it up and crank up the boost because it has small pistons and
overhead cam. It is by far the best "in-hand" power plant.
More
on the LOM from an Oshkosh observer.
Regarding the LOM engines, at Oshkosh I looked at them very
carefully and spoke to the guys from the Chech Republic. Three
engines were on display, and one was cut away so you could see
inside the crankcase and inside the accessories. The engines seem to
be almost too good to be true. They are like the old Ranger engine
in basic configuration only, because they have an overhead camshaft,
altitude compensating fuel injection (like some models of the
Continental IO-550) and the supercharger on the back, which looks
like one half of a turbocharger. The TBO is 2,000 hours, and the
engine is certified in the Chech Republic, Germany, and Russia!
Eight bolts hold on the cover over the camshaft (on the four
cylinder engine) which can be removed to do cylinder work, although
the Chech guys could not understand all the cylinder work I have to
do do keep my Continental IO-470-J airworthy in a Beech Debonair.
The cylinders have separate, removable heads. The Chech guys thought
the supercharger would have the capacity to pressurize a cabin up to
2 PSI if the cabin were relatively tight. The Chech guys said that a
pusher is OK bearing wise. I think the cooling shrouding would have
to be reverse engineered for airflow from the back, not the front.
The cooling shroud has a baffle inside that tapers from wide open at
the front to close to the rear most cylinder. The engine comes with
a gear driven 600 watt 12 or 24 volt "dynamo" (generator)
but I saw in other emails that an alternator could be installed. The
starter is on the back of the supercharger angled straight down with
a right angle drive so the supercharger must be "on" when
you start the engine. The supercharger is driven with a planetary
gear and there is a band around the outside of the planetary gear
arrangement with which is how you turn the supercharger on and off.
By the way, 235 horsepower should be more than enough for the
Atlantica. My Debonair has 225 horsepower and has a gross weight of
3,000 lbs, and I sometimes fly at 13,500 feet!
Horizontally
opposed or radial engines?
They don't fit aerodynamics or CG unless drive shaft, rear mount
and bearing are installed.
What
about Rotary (i.e. Mazda based) engines?
The biggest disadvantage of any piston engine is lack of
reliability and vibration due to reciprocating parts (and very high
parts count). The engine is literally trying to tear itself apart
while in operation. First thing to fail will usually be exhaust
valves. Leaning must always be done with this critical part in mind.
The Rotary engine concept is very important. However, three very
smart people I know have tried installing these with many, many
problems.
Will
a Lycoming or Continental fit?
No, they make the aircraft aft CG, they stick out causing
turbulence in front of the prop and are not as smooth running as we
would prefer.
V-6
or small V-8?
I prefer the small block Chevy V-8's and big V-6's with the
offset gear box like The E-racer. The Chevy has better bearings and
you can get better aftermarket parts for it than the Ford. This is
real important for an engine that is going to be run high output all
the time. Both are interesting options but need gearbox, drive
shaft, rear bearing and radiator and are less practical in the long
run.
Dyna
Cam?
It fits.
Turbo
Prop?
The Allison is ideal but expensive. There is also the new
ATP.
A
Jet?
YES, but small fan jets aren't here yet. An adapted GE T-58 is
exciting with performance figures similar to the Lear 23 but ¼ the
fuel consumption. It is only practical at FL 40+ where Mach-tuck and
stall are too close in airspeed for non professional pilots, and FAA
permission is difficult. The Williams E22J jet should be available
soon for certified aircraft, and upgrades will be fairly simple for
this airplane due to its modular design.
Ducted
Fans?
Advantages to the homebuilder are nonexistent. The ducted fan,
much like a fixed pitch prop, can only be optimized for a very
narrow set of parameters. i.e. if you design for static thrust, you
get a lot of it, but poor dynamic performance, and vice versa.
Ultimately, the drag of the large duct, is it's downfall, and
variable shaped duct inlets seem doable, but complex. Bottom line?
... less than 300hp. ... a good, efficient 2 bladed prop is pretty
hard to beat. Don't trust the oft quoted 40% improved efficiency
figure. It is based on turbine fuel specifics, which are horrible to
begin with.
Engine
Out:
The Atlanticas engine out landing speed is well under 60 knots
even with a load. With just two people and two hours of fuel it will
get down to 45 knots in ground effect with the flaps. The
"glide" speeds of 110 to 130 knots is in reference to
"best penetration" for getting a distance to an airport
perhaps into the wind. Gliding slow produces high sink rates and
poor range in any aircraft. The big advantage to our personal BWB is
that it is aerodynamically clean resulting in glide range unheard of
in conventional aircraft yet it lands at similar speeds. The chute
and impact absorbing structure assures far more survivability than
conventional aircraft as well. The geometry and structure of this
aircraft is very different than what the pilot community is used to.
Pilots are conservative for good reason, but on the other hand, have
accepted characteristics and statistics that we at Wingco are
appalled with.
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Airframe
Questions
Lightning
protection?
Don't fly in lightning. Prudence is always best. The Atlantica will
have the same lighting protection as the B-2 and 117 B ..... nickel
coated carbon mesh on the outer skin grounded to the engine. This
reduces the damage by almost 90% according to tests run by NASA. http://www.ez.org/cp53-p10.htm
Long EZ experience with lightning http://www.lightningtech.com/f_sets/faq.html
Lightning Technologies
What
is 2 psi pressurization?
About one seventh of one atmosphere, which just enough to keep us
from having to use oxygen at 17,500'. The atmospheric pressure
changes with altitude. This is most noticeable when one atmosphere
of 14.7 psi doubles every time we go another 33' deeper under water.
Extreme high altitude flight and pressurization have dangerous
elements. Wingco is seeking a compromise that provides good
capability with safety and affordability. Carter Copter tested their
machine at 25 psi full of water. Lears are the extreme and go to 8
psi most of the time.
What
is full pressurization?
Ultimate will probably be around 6 to 8psi but multiple cycles above
4 will eventually take there toll on the Atlanticas structure.
Will
it put out up to 14.5 PSI (atmospheric pressure)?
Even space craft don't need such full pressurization. These use
spheres or cylinders as we do under water. The Atlantica is kind of
flat which does not lend itself to pressurization. Fortunately it is
built for high impact loads (crashing) which provides some
pressurization capability. There is always some existing pressure at
altitude, the aircraft's system merely augments this to a
comfortable level.
What
about de-icing?
We are choosing to go with piezoelectric de-ice mechanisms for
their reliability, simplicity and favorable aerodynamics compared to
other systems.
Build
time?
200 hrs. airframe construction plus 500 to 800 to equip and
paint. The wing, winglet, and fuel tank are molded in one piece with
the control reinforcement. The windows and the door are co-molded
with the top. The firewall and center spar are the same piece. The
FG faired oleo struts bolt into pre-molded reinforced recesses on
the bottom. Wiring and plumbing harnesses for standard engine and
instrument packages will reduce equip time in the future.
All
Plane Parachutes?
Standard equipment. Tethers from the nose and firewall.
We prefer the Czech built ballistic chutes because of low cost and
low altitude deployment capability. The chute is protected in its
own container from lightning strikes. It may be deployed as
low as 300' and at speeds of 200 knots. The decent rate is 16 to 17
feet / sec.
Crashworthiness?
The wings, cowling and roll bars are made of carbon and the
cabin is primarily glass/kevlar for their ductile and tenacious
properties. Over all, the integrated foam and composite sandwich
structure distribute energy evenly throughout the fuselage and can
absorb a great deal of kinetic force. We also utilize thick seat
cushions. Aluminum built aircraft cannot compare. In addition to
superior stress handling, the entire fuselage and wings float!
Must
I purchase the entire kit at once?
Builders won't have to buy the wings right away like other kits
because they are not needed in the early construction. The fuselage
section is 16' X 7' and can be constructed in a one car garage. You
can install everything before you have to purchase the wings, which
quickly bolt on, so you should order them a few weeks before you are
ready to fly.
Other
size versions?
The BWB scales very well but we prefer to stay focused on the
simplest and most useful Atlantica model for now.
What
is included in the airframe kit?
An "airframe" kit is everything except the engine,
radios, instruments, plumbing, wiring, interior and paint. It
includes windows, door, entry step, control systems, engine mount,
wheels, brakes, tires, nose gear, and seats.
How
much experience do I need to fly the Atlantica?
This aircraft was designed for the low or high time pilot. Our
research shows that it will have the stall proofing of a canard but
slower landings similar to a conventional.
What
is the weight limit for pilot or co-pilot?
Front seat loading - 450 lbs is the max suggested weight and
still have a safe CG.
It is not as racy on landing as a canard because the elevons are way
back and it has flaps. It will carry much more weight in the nose
than even a Velocity which is much better than a Cozy. The elevator
on a Cozy is too small for two large people in the front.
When?
Prototype from molds to fly in 2003. Kits in 2004.
Aren't
flying wings unstable?
Yes. The Atlantica is not a flying wing. It is a General
Aviation BWB. The swallow tail, parabolic dihedral and winglets
makes this a different configuration that has excellent pitch
authority with very good stability on all axes. The controls are
further aft from the center of lift than many certified aircraft
and aren't "blanketed" by the fuselage. The Atlantica is
very stall resistant.
Cabin
entry?
Entry/egress is through a two part door on Pilot's side at
leading edge of the thick strake. The lower half of the hatch acts
as a step into the aircraft. In the front are two arm chairs and
the rear holds a 54" bench seat with 20 cu. ft baggage space
and 100 gals fuel. No tunnel in the front makes for easy movement
once inside. An emergency exit will be out the second door in the
rear floor.
Black
paint?
NO. Our uniquely efficient closed molding system uses room temp
resins with solid core wings. This keeps the cost down by going from
raw material more directly to finished product without the middlemen
and tooling costs of high temp prepregs. The result is light strong
parts that are simple to assemble but they cannot be painted dark
colors.
Fixed
Gear?
The practical reasons are obvious, and at cruise altitude the
additional drag is not significant. The long-range goal for this
plane is as a production aircraft, which requires Fixed Gear.
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Wings
Do
you make wings for Velocity Aircraft?
No, we are no longer offering wings for the Velocity. The
primary motivation is to focus our efforts on the continuing
development of our next generation Personal Aircraft, the Atlantic.
How
many are flying?
Most of the fleet of Velocity's flying today has Wingco wings
(more than 180). Nobody has built even a tenth as many Velocity/EZ
type wings as we have. Hand made solid core wings are one-off, one
of a kind, with each set having slightly unique rigging and
contouring to match your aircraft.
How
are the wings tested?
Kit manufacturers typically only static test with sand bags.
This limits the accuracy and spectrum of the test. Certified
aircraft require dynamic testing with a hydraulic "wiffle
tree". This allows rapid multiple load deflection tests and
cycle testing. The system also allows neutral loading so torsional
and attachment problems can be revealed.
Years ago, Wingco had Ted Yon, a senior FAA designated
engineer, design our wiffle tree and perform the span loading
calculations for our wing tests. We were able to discover failure
modes in attachments and torsion in wings that had been laid-up by
hand. Wingco's molded wings include the necessary
modifications to assure safe operation under even the most extreme
conditions.
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